Process Flow Chart of Towel Bleach Wash

By | January 11, 2016

Process Flow Chart of Towel Bleach Wash

Mayedul Islam
Merchandiser at Fashion Xpress Buying House.
Badda, Dhaka, Bangladesh.
Email: [email protected]

 

Introduction:

Towel bleached garments are too much popular to the young generation. As a result garment buyers are eagerly develop their products by using towel bleach wash. Towel bleach wash is one of the most critical developments in garments washing. Towel bleach wash plays a significant role in readymade garments business.  This article has shown the total process flow chart of towel bleach wash in part by part with explanation.

Towel Bleach Washed Garment

Towel Bleach Washed Garment

Process Sequence of Towel Bleach Wash:

Flow chart of towel bleach wash is presented in the below in step by step:

First Step:

Garments loading into the machine

De-size

Rinsing (Two times)

Enzyme wash (Depending on the required shade)

Rinsing for two times

Hydro

Second Step:

Japanese bleach taken in the pot

Added required amount of water

Bleach melted perfectly

Added required amount of towel in the melted bleach solution

Put out the towel by squeezing from bleach solution

Final Step:

Machine wash

Drying the machine by using steam

Take bleach soluted towel into the machine

Garments loading into the machine

Tumble the garments (5-10min)

Neutralization

Softening

Hydro

Drying

All the above processes have discussed in the below table in step by step:

First Step:

SL No.
Process
Procedure
01
Garments loading into the machine
It is the first process of towel bleach wash. Here, required amount of garments are loaded into the machine.
02
De-size
Garments are de-sized by using De-sizing chemical such as biode or anti-back stain etc.
03
Rinsing (Two times)
Rinsing is done for two times here to remove size material from the garments.
04
Enzyme wash (Depending on the required shade)
In case of towel bleach wash, enzyme wash depends on the required shade.
05
Rinsing for two times
After enzyme wash, rinsing has done for two times to remove starch material from the garments.
06
Hydro
Garments are unloaded from the machine and extracted by using hydro extractor.

Second Step:

SL No.
Process
Procedure
01
Japanese bleach taken in the pot
It is the first task in the second step of towel bleach wash. Required amount of Japanese bleach has taken in the pot here.
02
Added required amount of water
Added sufficient water to melt bleach particle perfectly.
03
Bleach melted perfectly
Bleach particle should melt perfectly here.
04
Added required amount of towel in the melted bleach solution
In towel bleach wash, required amount of towels are added into the melted bleach solution
05
Put out the towel by squeezing
from bleach solution
Finally put out the towel by squeezing from the bleach solution.

Final Step:

SL  No.
Process
Procedure
01
Machine wash
It is the first task in the final step of towel bleach wash. Machine wash should be done perfectly here. Some times biode is used to wash the machine.
02
Drying the machine by using steam
By using steam, washing machine is dried here.
03
Take bleach soluted towel into the machine
Now, bleach soluted towel added into the machine.
04
Hydro extracted garments loading into the machine
Hydro extracted garments are loaded into the machine again here with the towel.
05
Tumble the garments (5-10min)
Now, tumble the garments for definite time to achieve required shade in towel bleach wash.
06
Neutralization
Towel bleach washed garments are neutralized here by using sodium meta-bi sulphite or sodium hypo (depending on the shade) and wash the garments for two times.
07
Softening
For achieving soft effect in the towel bleach washed garments, softening chemical (anti ozone softener) is used here.
08
Towel bleach washed garments are unloaded from the machine here and extracted by using hydro extractor.
09
Drying
Finally towel bleach washed garments are dried here by using gas dryer or steam dryer (depending on the shade).

Speech from the writer:
If you read this article with full concentration then you can answer the following questions in the interview:

  1. What is towel bleach wash?
  2. Mention the processes required for towel bleach wash.
  3. Point out different steps for towel bleach wash.
  4. Show a details discussion on towel bleach wash.
  5. show the working flow chart of towel bleach wash.

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