How to Set Up Machine Layout for Polo Shirt in Apparel Industry?
Mayedul Islam
Merchandiser at Fashion Xpress Buying House.
Badda, Dhaka, Bangladesh.
Email: [email protected]
Introduction:
Accurate machine set-up is an important key factor for achieving required garments production. In other words, accurate machine set-up is directly proportional to possibility of achieving target amount of production. As its importance in readymade garments sector, today I will present here a sewing sequence of knitted polo shirt, which is widely used in garments manufacturing industry.
You may follow How to Calculate Apparel Costing for Polo Shirt?
Machine Layout in Apparel Industry
Sewing Sequences of Polo Shirt Applied in Garments Industry:
|
SL No.
|
Operation
|
Machine
|
Man Power
|
|
01
|
Placket rolling
|
1 P/M
|
Opr-1, Hlp-1
|
|
02
|
Moon
|
1 P/M
|
Opr-1
|
|
03
|
Moon top stitch
|
1 F/L
|
Opr-1, Hlp-1
|
|
04
|
Neck closing
|
1 P/M
|
Opr-1
|
|
05
|
Placket matching with front
|
Table
|
Hlp-2
|
|
06
|
Placket attaching with front
|
1 P/M (Auto)
|
Opr-1
|
|
07
|
Placket top stitch
|
1 P/M
|
Opr-1, Hlp-1
|
|
08
|
Placket tuck
|
1 P/M
|
Opr-1, Hlp-1
|
|
09
|
Matching (Front & Back Part)
|
Table
|
Opr-1, Hlp-1
|
|
10
|
Shoulder joint with shoulder tap
|
1 O/L
|
Opr-1, Hlp-1
|
|
11
|
Shoulder top stitch
|
1 F/L
|
Opr-1, Hlp-1
|
|
12
|
Collar cut without thread
|
1 O/L
|
Opr-1, Hlp-1
|
|
13
|
Collar tuck with placket
|
1 P/M
|
Opr-1, Hlp-1
|
|
14
|
Collar joint with body
|
1 O/L
|
Opr-1, Hlp-1
|
|
15
|
Neck piping
|
1 F/L
|
Opr-1, Hlp-1
|
|
16
|
Main label joint
|
1 P/M
|
Opr-1, Hlp-1
|
|
17
|
Sleeve hem joint with sleeve
|
1 O/L
|
Opr-1, Hlp-1
|
|
18
|
Collar back top stitch
|
2 F/L
|
Opr-2, Hlp-2
|
|
19
|
Cutting & Matching
|
Table
|
Hlp-2
|
|
20
|
Sleeve joint
|
2 O/L
|
Opr-2, Hlp-2
|
|
21
|
Placket kasa mara
|
1 P/M
|
Opr-1
|
|
22
|
Placket 1/16 top stitch
|
1 P/M (Auto)
|
Opr-1
|
|
23
|
Placket tuck
|
1 P/M
|
Opr-1, Hlp-1
|
|
24
|
Care label joint
|
1 P/M
|
Opr-1
|
|
25
|
Placket box top stitch
|
2 P/M
|
Opr-2, Hlp-1
|
|
26
|
Inspection all back process
|
Table
|
Opr-1
|
|
27
|
Bottom Hem
|
1 F/L
|
Opr-1, Hlp-1
|
|
28
|
Side seam
|
2 O/L
|
Opr-2, Hlp-2
|
|
29
|
Side band twill tape
|
1 P/M
|
Opr-1, Hlp-1
|
|
30
|
Side band tuck
|
1 P/M
|
Opr-1
|
|
31
|
Side band top stitch
|
2 P/M
|
Opr-2, Hlp-2
|
|
32
|
Sleeve inside tuck
|
1 P/M
|
Opr-1, Hlp-1
|
|
33
|
Sleeve outside top stitch
|
1 P/M
|
Opr-1, Hlp-1
|
|
34
|
Side band tuck
|
1 P/M
|
Opr-1, Hlp-1
|
|
35
|
Button hole
|
1 B/H
|
Opr-1
|
|
36
|
Button positioning
|
Table
|
Opr-1
|
|
37
|
Button attaching
|
1 B/A
|
Opr-1
|
|
Symbol
|
Name
|
Man power quantity
|
|
P/M
|
Plain machine
|
18
|
|
F/L
|
Flat lock machine
|
06
|
|
P/M (Auto)
|
Auto plain machine
|
03
|
|
O/L
|
Over lock machine
|
08
|
|
B/H
|
Button hole machine
|
01
|
|
B/A
|
Button attaching machine
|
01
|
|
Opr
|
Operator
|
40
|
|
Hlp
|
Helper
|
33
|
|
Total machine- 37
|
Total man power- 73
|
Speech from the writer:
If anyone read this article carefully then he can easily answer the following questions in the interview:
- How to set-up machine layout for polo shirt in garments industry?
- Mention the sewing sequence of polo shirt applied in apparel industry.
- Mention the sewing sequence of knitted polo shirt applied in apparel industry.
- Mention a perfect machine layout for polo shirt applied in garments industry.
- How to set-up machine layout for polo shirt in readymade garments sector.
- Mention which types of sewing machine needed for producing a knitted polo shirt.
I m very happy happy after getting it which will be most helpful for me in piratical field
my name is Peace Obichere,am the chief operating officer for optawn MfG and trading limited. we want to set up a garment factory with a daily production capacity of btw 5000 to 10000 apparel. they type of apparel we intend producing are tshirts,polo,casuals and uniforms. Can you be our consultant in setting up
IAslam
am very happy after getting it wich will be most helpful for me in practical field .