Flow Chart of Denim Manufacturing Process

By | August 20, 2015

Process Flow Chart of Denim Manufacturing

Mayedul Islam
Merchandiser at Fashion Xpress Buying House.
Badda, Dhaka, Bangladesh.
Email: [email protected]

 

Introduction:

In this fashionable era, young generation is highly dependent on denim based garments. It’s seen that their wardrobes are full with different types of garments which are made by using denim fabric. Normally denim is a twill weave woven and 100% cotton fabric which contains dyed warp yarn and grey weft yarn. During denim fabric manufacturing, a process flow-chart should maintain to facilitate the fabric manufacturing process which is discussed in this article.

Denim Manufacturing Process

Denim Manufacturing Process

Flowchart of Denim Manufacturing Process:

Yarn collection from spinning factory

Warping

Yarn dyeing

Weaving

Singeing

Equalizing or Heat setting

Finishing

Inspection

Folding & Packing

Delivery

All the above processes are discussed in the following table:

SL/No.
Process
Procedure
01
Yarn collection from spinning factory
According to required types of denim fabric, yarn should collect from the spinning factory. Denim fabric can be crushed denim, vintage denim and reverse denim etc.
02
Warping
Here, warping is done to arrange a convenient number of warp yarns of related length so that can be collect on a single warp beam as a continuous sheet of yarns which can be used for next processes.
03
Yarn dyeing
In this process, scouring, washing, dyeing and drying is done. It should be noted that, only warp yarns have needed to dye.
04
Weaving
Weaving is done here by using warp yarn (dyed yarn) and weft yarn (grey yarn). Here different types of weave design has followed such as 2/1 twill weave, broken twill, reverse twill,
zig-zag twill etc. sometimes fancy design also used for producing fashionable fabric.
05
Singeing
Singeing is done here to obtain a clean fabric surface which allows the structure of the fabric to be clearly seen.
06
Equalizing or Heat setting
Equalizing or heat setting is done here to control fabric shrinkage percentage. Special types of weft yarn are heated here so that it can’t create high shrinkage during garments manufacturing process.
07
Finishing
In case of denim finishing, sanforizing process is used.
08
Inspection
Finally inspection is done here, if found any problem, taken necessary steps to solve that.
09
Folding &
Packing
After inspecting denim fabrics, folding and packing is done here to deliver the goods.
10
Delivery
Finally all the goods are sent to the buyer.

Facebook Comments

One thought on “Flow Chart of Denim Manufacturing Process

  1. bimlesh kumar shukla

    In rapier looms any possibility that core spun yarn spandex will break and create the patta in weft

    Reply

Leave a Reply

Your email address will not be published. Required fields are marked *